Premium inverters, Axia Vert Series

Specifications

Main options
• Wide range of frame sizes and electrical power sizes for different mains voltages
• Different mounting variants and cooling options
• Different field bus options such as EtherCAT, PROFINET, CANopen
• Optional keypad module with USB-C compatible connector for PC connection
• Optional Bluetooth module for connection to PC or smartphone
• Optional first and second encoder module. Optional encoder support: TTL, Resolver, SinCos, Hiperface, Hiperface DSL, EnDat 2.1,EnDat 2.2, SSI
• Available accessories include mains chokes, filters, brake resistors
• Optional cable sets for connection to BMD and BMS motors

FUNCTIONAL SAFETY VARIANTS
• Integrated functional safety in accordance with SIL 3 (EN 61508) and PL e (EN 13849-1), with a choice of three different variants:
• Basic variant: STO - Safe Torque Off, SBC - Safe Brake Control
• Standard variant: STO - Safe Torque Off, SBC - Safe Brake Control, SS1 - Safe Stop 1 (t)
• Motion variant: STO - Safe Torque Off, SBC - Safe Brake Control, SS1 - Safe Stop 1 (t), SS1 - Safe Stop 1 (r+t+d) (also sensorless), SS2 - Safe Stop 2 (r+t+d), SOS - Safe Operating Stop, SLS - Safely Limited Speed (also sensorless), SLS-SL - Safely Limited Speed-Sliding Limit (also sensorless), SDI - Safe Direction, SSM - Safe Speed Monitor (also sensorless), SLP - Safely Limited Position, FSoE - Functional Safety over EtherCAT
• All functional safety features are currently pending certification
Conformity
CE conformity:
• 2014/35/EU (Low voltage directive)
• 2014/30/EU (Electromagnetic compatibility directive)
• 2011/65/EU (RoHS directive)
• EN61800-5-1:2007 (Adjustable speed electrical power
drive systems - Safety requirements - Electrical, thermal
and energy)
• EN61800-3:2004 + A1:2012 (Adjustable speed
electrical power drive systems - EMC requirements and
specific test methods)
• EN61800-9-2:2018 (Adjustable speed electrical power
drive systems - Ecodesign for power drive systems,
motor starters, power electronics and their driven
applications)
Power supply & Power range
AXV20: 0.25-3 kW / single-phase
184 - 240 V (+10%) / 50 - 60 Hz (+-10 %)

AXV20: 0.25-9.2 kW / three-phase
184 - 240 V (+10%) / 50 - 60 Hz (+-10 %)

AXV40: 0.25-15 kW / three phase
380 (-15 %) - 480 V (+10 %) / 50-60 Hz (+-10 %)

up to 150 % overload for 60 s
up to 200 % overload for 3 s
Hardware features
• Integrated functional safety (3 different functional safety variants to choose from)
• DC 24 V input (two-pin connector for easy wiring)
• DC 24 V output
• Integrated brake chopper
• Dedicated brake control output (DC 24 V / 3 A)
• DC link connection
• Standard HTL encoder interface
• 2 optional encoder slots for absolute encoder, resolver or TTL
• Motor temperature monitoring
• Plug-in power terminals (up to 15kW)
• Plug-in and programmable control terminals
• 5 digital inputs
• 1 digital input/output
• 1 multifunction input
• 1 analog output
• 1 analog input
• 1 relay output (changeover contact)
• Jumper to switch easily between TN mains and IT mains (up to 15 kW)

Power accessories:
• Brake resistors
• Line chokes
• EMC filters
Software features
• Positioning function via fieldbus (motion control compatible to CiA DS402)
• Rotary table control
• Master/slave function with electronic gear
• Power failure management for controlled ramp down
• Functions for lift, crane and winch applications
• Spindle control
• Motor supervision functions (i.e. I²t, software motor switch, encoder supervision)
• Traverse function for winders
• Programmable reference value channel
• Programmable start and stop characteristics
• Position, speed or torque control
• Programmable S curve
• 4 data sets
• Auto startup and commissioning
• Auto reset after failure
• Auto start after power failure
• PID controller
• Jerk-free torque/speed changeover
• Friction-free mechanical brake control
• Pre-setup controllers (Current, Speed, Torque, Position) with wide adjustability
• Adjustable current limit control
• Smart current limits
• Comprehensive monitoring and protection capabilities
• High-speed control
• 3 different brake management functions
• Belt monitoring / Low current detection
• Input and output phase monitoring
• Adjustable voltage controller
• Motor potentiometer
Mounting options
• Cabinet mounting for all sizes
• Optional feed-through mounting
• Optional ColdPlate
Motor options
Motor control (with or without encoder):

• Asynchronous AC motors
• Synchronous reluctance motors
• Permanent-magnet synchronous motors

Types & Powers

Type	Size	Power kW*
AXV20 / K25	1	0.25
AXV20 / K37	1	0.37
AXV20 / K55	1	0.55
AXV20 / K75	1	0.75
AXV20 / 1K1	1	1.1
AXV20 / 1K5	2	1.5
AXV20 / 2K2	2	2.2
AXV20 / 3K0	2	3.0
AXV20 / 4K0	3	4.0
AXV20 / 5K5	3	5.5
AXV20 / 7K5	4	7.5
AXV20 / 9K2	4	9.2
AXV40 / K25	1	0.25
AXV40 / K37	1	0.37
AXV40 / K55	1	0.55
AXV40 / K75	1	0.75
AXV40 / 1K1	1	1.1
AXV40 / 1K5	1	1.5
AXV40 / 1K9	2	1.85
AXV40 / 2K2	2	2.2
AXV40 / 3K0	2	3.0
AXV40 / 4K0	2	4.0
AXV40 / 5K5	3	5.5
AXV40 / 7K5	3	7.5
AXV40 / 9K2	3	9.2
AXV40 / 11K	4	11.0
AXV40 / 15K	4	15.0

BMD - Servomotors

BMD servomotors are permanent magnet synchronous motors with highly compact dimensions and low inertia. They meet the most stringent demands for precision, dynamics and speed settings thanks to their high-quality neodymium iron boron rare-earth magnets and our excellent design. The motors are equipped with the latest encoder technology and are optimized for operation with frequency inverters and precision planetary gearboxes, offering an excellent synergy. More modularity is given with many options availabilities. Flywheel option provide excellent control characteristic for application with high load inertias, brake option, forced ventilation extend the performance in continuous duty operation and critical environment temperature. Even more flexibility is get due to our own design. Together with customer we are partners in developing tailored made solution wherever more functionality and features are needed to meet specific requirements.

BMS

Using an integrated solution, rather than a traditional gearhead/motor combination, the BMS series offers revolutionary space-saving machine design, a wider range of options and a superior performance due to the synergies between permanent magnets, synchronous motors and precision planetary gearbox technologies. With very reliable tested features, the customer has the flexibility to select three types of performance with an excellent combination variants low overspeed, medium overspeed and high overspeed. All these variants have been designed to optimize the output needed with the benefits of supreme compactness, highest torque / input speed and optimization of drive size. These excellent benefits are achieved using 5 gearbox sizes and 14 motors in combination with 3 types of Yarn Winding machines. Excellence and reliability allow continuous duty to run your application safely.

BSR Series

The synchronous reluctance motor guarantees a sustainable ecological solution which decreases the total environmental impact thanks to the absence of magnets and increased efficiency. Reduced operating costs allow a fast return. This product benefits from the proven simplicity and reliability of induction motors and the higher efficiency of synchronous motors.

TQ Series

The TQ series scores in each performance category: high torque density, high overload capacity, exceptional precision and low vibration. TQ is particularly suited for the highly demanding requirements of servo systems, such as fast dynamics and frequent reverse motion, precise position, motion control and high numbers of starts and stops.

TQK Series

The TQK right-angle series represents the best solutions for issues of space saving, while maintaining the same top performance levels of the TQ in-line series. This series is particularly suited for the highly demanding requirements of servo systems, such as fast dynamic response, frequent reverse motion, precise position, motion control and high number of starts and stops

TQW

The TQW series is part of the BlueRoll product platform for Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs). It is built to support high loads and to be mounted directly on the chassis, in limited installation spaces. The TQW is efficient and durable. A heavy-duty wheel is available for all its three sizes. Moreover, you can select the best configuration for your AGVs and AMRs from the BlueRoll platform range: Basic, Advanced or Compact.

LC precision planetary gearboxes represent a flexible solution and valuable alternative with optimal performance and reliability levels. The output design in line with market standards ensures great compatibility for easy retrofits and a high level of freedom in projects development.

The MP series is characterized by a wide range of torque, multiple sizes, great modularity due to multiple design configurations, wide ratios range, two backlash classes and different optimized lubrications ensuring high reliability and the most fitting response to different applications requirements.

EVOX BXN Series

BXN, MXN and MNN are asynchronous low voltage e-motors, developed to be modular, efficient and reliable. The new EVOX e-motor family is highly versatile and easy to adapt to a wide variety of needs: BXN is the answer to increasingly complex tech market demand while complying with the strictest energy efficiency standards. Posing no voltage or positioning limits and boasting easy add-on modular accessories and a great variety of versions and options, the EVOX BXN Series is the perfect partner for your business. The motor is available both stand alone and in a compact coupling with Bonfiglioli Gear Units.

F Series

The F Series is perfectly suited to any crawler and milling machine. Thanks to compact, rugged design, high torque and load capabilities, these solutions are the best possible option for thes machines. All units are available with a fail-safe parking brake and for most cartridge type fixed or variable systems. Different disengagement systems are available on demand for all the sizes.

VF-W ATEX Series

Some industrial environments are characterized by the presence of explosive atmospheres and thus require additional safety measures. Industrial equipment operating in such conditions must be specifically designed to prevent ignition of the flammable substances present in the atmosphere. To meet our customers’ needs, Bonfiglioli has developed an entire line of gearboxes that can be safely used in explosive environments in accordance with ATEX Directive 201/34/EU. If the ATEX version is selected, gearboxes of VF/W, ACF, HD and 300M Series will be manufactured for the utilization in zones 2G/2D and 3G/3D.

A Series

The A Series combines high efficiency and reliability, low maintenance costs and a wide torque range. The right angle layout between INPUT and OUTPUT makes the A Series particularly compact. The gear set combination makes this right-angle product the most efficient and durable in Bonfiglioli's light- and medium-duty portfolio. The A Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the A Series.

C Series

The C Series is designed for the requirements of standard tasks in the industrial environment. These series achieve first-rate reliability, efficiency, robustness, and a wide output torque range. The extremely wide range of gear ratios, achieved through 2-, 3- or 4-stage versions, allows the customer to adapt the C Series to every application and to find the perfect match for output speed requirements. The C Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the C Series.

EVOX CP Series

EVOX CP is a helical in-line gearbox with a smooth surface that gives high performance at a great value. With a market standard-aligned footprint, EVOX CP can be fitted to any machine without changing the gear unit interface. Thanks to Bonfiglioli's wide range of versions, options and motor technologies, EVOX CP can be adapted to any machine need. The EVOX CP Series can be combined with a wide range of electric motors such as asynchronous motors (both IEC and compact) and reluctance motors (BSR).

BE Series

BX, BE and BN Series asynchronous motors with aluminum frames are the right solution for a wide range of general purpose industrial applications. Both the IEC and Compact motor are available in IE1 (BN/M) IE2 (BE/ME) and IE3 (BX/MX) efficiency classes according to the international standard IEC 60034-30. Furthermore, Bonfiglioli's e-motors can be equipped with several options: protection class up to IP 56, tropicalized, corrosion-resistant paint, and anti-condensation heaters. Moreover, the BN/M and BX/MX motor Series are also available in the BrakeMotor version with a selection of AC or DC brakes. To maximize our e-motor flexibility, all of them can be controlled with inverters.

BX Series

BX Series asynchronous motors with aluminum frames are the right solution for a wide range of general purpose industrial applications. Both the IEC and Compact motor are available in IE3 efficiency classes according to the international standard IEC 60034-30. Furthermore, Bonfiglioli's e-motors can be equipped with several options: protection class up to IP 56, tropicalized, corrosion-resistant paint, and anti-condensation heaters. Moreover, the BN/M and BX/MX motor Series are also able available in the BrakeMotor version with a selection of AC or DC brakes. To maximize our e-motor flexibility, all of them can be controlled with inverters.

Applications

Bucket elevator

Bonfiglioli provides complete bucket elevator solutions for material pickup. Additional options, such as hydraulic couplings between the motor and gearbox, monitoring sensors and inverters maximize reliability and performance.

Belt & chain conveyor

Belt and chain conveyors are used in many industries to transport all kinds of material: metal, mining, coal, chemical, food, ports and others.
Bonfiglioli knows how the dimension of the correct solution taking loads and all other specific needs into account.
Our offerings span from harsh and explosive atmospheres to food contact environments, and offer a wide range of gearmotors and inverters.

Screw conveyor

The screw conveyor moves the material into a round pipe. Its precision is fundamental to the process. Bonfiglioli solutions provide optimized torque to drive the material into the pipe and minimize sliding through the spiral.

Overland conveyor

Continuous operation and long distances are two elements that make overland conveyors challenging applications. Our solutions can handle high power requirements and are easy to maintain, offering an ideal option for this process.

Spiral Conveyor

Spiral freezers pose a challenge due the low temperature and the specific environmental conditions. Bonfiglioli products support continuous feed for spiral freezers providing a dedicated solution that allows food manufacturers to quickly freeze their products.

Feeder

A feeder typically requires relatively low speeds to transport heavy materials. This calls for high ratios and robustness. Bonfiglioli gearmotors combined with Bonfiglioli inverters achieve high performance while resisting severe impacts and temperatures.

Automatic storage

We supply our customers with complete solutions that guarantee the highest possible precision, efficiency and energy optimization for automatic storage applications. From the inverter to the drives, Bonfiglioli is a one-stop company that understands and able to face today’s market challenges.

Slew drives

Bonfiglioli slew drives provide the safest, most effective solution for building cranes. Thanks to long established experience, Bonfiglioli offers robust and reliable products that meet its customers’ needs.

Trolley & lifting drives

Bonfiglioli’s range of products dedicated to handling cranes provides excellent lifting and trolley performance and long life. Both the proper alignment of the cranes and the lift machinery are improved by our solutions.

Winch drives

Based on the specific application requirements, each winch drive for lifting or pulling cranes is developed to improve the performance and work within the small spaces available.

Screw Feeder

Because this high-volume application is stressed continuously, we offer versatile, highly resistant, energy-efficient products that enhance production. Moreover, our gearboxes are ATEX certified, guaranteeing the highest level of protection for our customers.

Handling

Bonfiglioli’s extensive expertise in this application ensures our customers a range of solutions tailored to their needs.
Gearmotors with integrated base plates to simplify installation, auxiliary drives to ease machine maintenance, backstop devices to increase application safety, and elastic couplings to smooth out start/stop procedures are only a few of the benefits that Bonfiglioli products provide to customers.

Milling

Bonfiglioli solutions for flaking and milling ensure smooth operation to optimize the grinding of wheat into flour. For speed control, Bonfiglioli provides a complete drive solution from the gearmotor to the inverter. Bonfiglioli drives can safely operate in dusty milling environments, and their easy maintenance reduces downtime.

Storage

Our start-to-finish conveying solutions ensure precise, reliable processes for both bagging machines and conveyors. By meeting the dynamics and control requirements of bagging machines and providing space optimization for conveyors, Bonfiglioli gearmotors can fulfill almost any customer need.

Processing

Mixing and extruding are the two fundamental stages of this particular sub-process. Bonfiglioli solutions for mixers are designed to ensure the optimal homogenization, to best meet the needs of our customers. Furthermore, Bonfiglioli’s experience in extruders and molding machines ensures efficiency and reliability, helping yield uniform, quality products at all stages of the process.

Raw material handling

Feeding, washing and sorting processes require reliable, robust products designed for conveyor systems. Regardless of the type of machine used for this first handling phase, Bonfiglioli can provide solutions that perfectly meet our customers’ need for dynamics, space and efficiency.
Our customers can also rely on a product line specifically conceived for applications involving frequent washing procedures and humid environments.

Processing

The crushing phase is crucial to any fruit and beverage process. We supply gearmotors specifically designed to allow crushing systems smooth, efficient and continuous operation.

Gantry cranes

The high reliability and robustness of Bonfiglioli’s products ensure safety in vessel handling cranes. We can provide a complete solution for all the drives in these machines. Through our experience, we have developed gearmotors and inverters with dedicated crane features that simplify machine systems' integration and design.

Jib Cranes

Bonfiglioli solutions for horizontal and low handling applications are cost-effective, compact and reliable.
Our products are designed to meet and exceed the demanding requirements placed on these cranes: from the high radial loads of the slew drive to the precision necessary in the hoisting speed control and finally to the dynamics of the cross travel drive.

Overhead cranes

Components in overhead indoor cranes need to be space optimized.
Thanks to our products’ mounting flexibility and compactness, our customers will always find the solution that optimally meets their space requirements. To further increase efficiency, Bonfiglioli can also provide regenerative inverters to save the energy generated when lowering loads.

Loading/unloading material

Ship loaders/unloaders operate in one of the most demanding environments. The atmosphere at the docks can be extremely corrosive, and these machines must be able to work under all weather conditions.
Bonfiglioli is aware of these challenges and the solutions we provide are adapted with specific features for safe operation under such conditions and maximum reliability in every work situation.

Vessel handling cranes

Bonfiglioli provides vessel handling crane manufacturers with high torque and robust products that allow smooth, easy handling from shore to ship under the most demanding conditions.

Feeding

Feeders and conveyors transport materials from one stage of the mining process to the next.
Bonfiglioli is an expert on issues related to these applications: the high breaking torque required at startup, the high load shocks caused by material drops and the dusty environments in mines are only a few of the challenges that our products can successfully overcome. We can provide complete solutions for feeders and conveyors with integrated base plates and torque arms which are protected against harsh environments with special seals and paints to simplify machine design for our customers.
Furthermore, our clients can complete their drive selection through a wide range of inverters for tuning the operating speeds of feeders and conveyors and thus reducing energy consumption.

Filling, Dosing, Capping & Labelling Machines

From bottle filling to labeling, the primary packaging phase poses a number of challenges, including speed, precision and synchronization. We can provide state-of-the-art integrated solutions that fit customers’ needs. Our low-backlash precision gearboxes, highly dynamic, high-efficiency servo motors and drives are an excellent combination for these applications.

Carton filling machines

Secondary packaging involves machines that perform a variety of jobs, from building boxes, to placing products inside them, and finally closing them.
Bonfiglioli knows the challenges of these applications and provides solutions to meet them all. From maximally space-saving precision gearboxes to inverters, our customers can rely on Bonfiglioli as full line supplier.

Palletizing machines

Last but not least, the tertiary phase includes both palletizing and wrapping machines to prepare the product for shipment. We provide solutions that can handle high speeds and precise movement, while stabilizing and properly aligning the material.

Flow Pack Machine (HFFS - VFFS)

The Flow Pack (HFFS) process involves automatic machines working at a high rate of production. Compact, modular, dynamic, high-precision solutions allow us to supply drive and control systems for both Horizontal Fill Form Seal (HFFS) and Vertical Fill Form Seal (VFFS) machines that provide proper conveyor transfer of material to an unwinder for sealing with a single roll of film.

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