Premium inverters, Active Cube Series

Specifications

Main options
• Different Field bus options like CANopen, PROFIBUS, Modbus, EtherCAT, PROFINET, Varan
• Optional I/O extensions for addtional digital and analogue inputs & outputs
• Optional Keypad for diagnosis and parameter setup
• Optional PC Interface
• Optional accessories like brake resistor, mains chokes, mains filters
Power supply & Power range
ACU410: 0,25 - 400 kW / trifase 360 - 480V / 50 - 60 Hz ( 10%)
Parallel connection up to 1200 kW

ACU210: 0,25 - 9,2 kW / mono o trifase 200 - 240V / 50 - 60 Hz ( 10%)

ACU510: 160 - 400 kW / trifase 525V / 50 - 60 Hz ( 10%)
Parallel connection up to 1200 kW

ACU610: 160 - 400 kW / trifase 690V / 50 - 60 Hz ( 10%)
Parallel connection up to 1200 kW
Hardware features
- Integrated safe torque off (ACU410: STO SIL 3 / PL e) function
- External 24Vdc supply
- Integrated dynamic braking module
- DC link connection
- Standard HTL encoder interface
- Motor temperature monitoring
- Plug-in power terminals (up to 3kW)
- Plug-in and programmable control terminals
- 6 digital inputs, 1 multifunction input
- 1 digital output, 1 multifunction output
- 1 relay output (changeover contact)
Software features
Main software features
- Positioning function standalone through table motion profiles
- Positioning function via field bus (Motion Control compatible to CiA DS402)
- Rotary table control
- Master/slave function with electronic gear
- Power failure control
- Functions for lift, crane and winch applications
- Spindle control
- Traverse function for winders
- Programmable reference value channel
- Programmable start and stop characteristics
- Motor potentiometer
- Programmable S curve
- 4 data sets
- Auto startup and commissioning
- Auto reset after failure
- Auto start after power failure
- PI controller
- Volume flow control
- Jerkfree torque/speed changeover
- Mechanical brake control free of friction
- Index control
- Intelligent current limits
- Comprehensive monitoring and protection capabilities
- High-speed control
- 3 different brake management functions
Mounting options
• Cabinet mounting for all sizes
• Optional feed-through mounting
• Optional DIN rail mounting frame
Motors
- Motor compatibility
- Asynchronous AC motors
- Permanent magnet synchronous (brushless) motors
- Reluctance motors
Motor options
Motor Control (open loop or optional closed loop):
• Asynchronous AC motors
• Synchronous Reluctance motors
• Permanent magnet synchronous(brushless) motors

Types & Powers

Type	Size	Power kW*
ACU 210- 01	1	0.25
ACU 210- 03	1	0.37
ACU 210- 05	1	0.55
ACU 210- 07	1	0.75
ACU 210- 09	1	1.1
ACU 210- 11	2	1.5
ACU 210- 13	2	2.2
ACU 210- 15	2	3
ACU 210- 18	3	4
ACU 210- 19	3	5.5
ACU 210- 21	4	7.5
ACU 210- 22	4	9.2

Types & powers (ACU 410)

Type	Size	Power kW*
ACU 410- 01	1	0.25
ACU 410- 03	1	0.37
ACU 410- 05	1	0.55
ACU 410- 07	1	0.75
ACU 410- 09	1	1.1
ACU 410- 11	1	1.5
ACU 410- 12	2	1.85
ACU 410- 13	2	2.2
ACU 410- 15	2	3
ACU 410- 18	2	4
ACU 410- 19	3	5.5
ACU 410- 21	3	7.5
ACU 410- 22	3	9.2
ACU 410- 23	4	11
ACU 410- 25	4	15
ACU 410- 27	5	18.5
ACU 410- 29	5	22
ACU 410- 31	5	30
ACU 410- 33	6	37
ACU 410- 35	6	45
ACU 410- 37	6	55
ACU 410- 39	6	65
ACU 410- 43	7	75
ACU 410- 45	7	90
ACU 410- 47	7	110
ACU 410- 49	7	132
ACU 410- 51	7	160
ACU 410- 53	7	200
ACU 410- 51	8	160
ACU 410- 53	8	200
ACU 410- 55	8	250
ACU 410- 57	8	315
ACU 410- 59	8	355
ACU 410- 61	8	400

Types & powers (ACU 510)

Type	Size	Power kW*
ACU 510- 51	8	160
ACU 510- 53	8	200
ACU 510- 55	8	250
ACU 510- 57	8	315
ACU 510- 59	8	355
ACU 510- 61	8	400

Types & powers (ACU 610)

Type	Size	Power kW*
ACU 610- 51	8	160
ACU 610- 53	8	200
ACU 610- 55	8	250
ACU 610- 57	8	315
ACU 610- 59	8	355
ACU 610- 61	8	400

BE Series

BX, BE and BN Series asynchronous motors with aluminum frames are the right solution for a wide range of general purpose industrial applications. Both the IEC and Compact motor are available in IE1 (BN/M) IE2 (BE/ME) and IE3 (BX/MX) efficiency classes according to the international standard IEC 60034-30. Furthermore, Bonfiglioli's e-motors can be equipped with several options: protection class up to IP 56, tropicalized, corrosion-resistant paint, and anti-condensation heaters. Moreover, the BN/M and BX/MX motor Series are also available in the BrakeMotor version with a selection of AC or DC brakes. To maximize our e-motor flexibility, all of them can be controlled with inverters.

BN Series

BN Series asynchronous motors with aluminum frames are the right solution for a wide range of general purpose industrial applications. Both the IEC and Compact motor are available in IE1 (BN/M) IE2 (BE/ME) and IE3 (BX/MX) efficiency classes according to the international standard IEC 60034-30. Furthermore, Bonfiglioli's e-motors can be equipped with several options: protection class up to IP 56, tropicalized, corrosion-resistant paint, and anti-condensation heaters. Moreover, the BN/M and BX/MX motor Series are also available in the BrakeMotor version with a selection of AC or DC brakes. To maximize our e-motor flexibility, all of them can be controlled with inverters.

BX Series

BX Series asynchronous motors with aluminum frames are the right solution for a wide range of general purpose industrial applications. Both the IEC and Compact motor are available in IE3 efficiency classes according to the international standard IEC 60034-30. Furthermore, Bonfiglioli's e-motors can be equipped with several options: protection class up to IP 56, tropicalized, corrosion-resistant paint, and anti-condensation heaters. Moreover, the BN/M and BX/MX motor Series are also able available in the BrakeMotor version with a selection of AC or DC brakes. To maximize our e-motor flexibility, all of them can be controlled with inverters.

BMD - Servomotors

BMD servomotors are permanent magnet synchronous motors with highly compact dimensions and low inertia. They meet the most stringent demands for precision, dynamics and speed settings thanks to their high-quality neodymium iron boron rare-earth magnets and our excellent design. The motors are equipped with the latest encoder technology and are optimized for operation with frequency inverters and precision planetary gearboxes, offering an excellent synergy. More modularity is given with many options availabilities. Flywheel option provide excellent control characteristic for application with high load inertias, brake option, forced ventilation extend the performance in continuous duty operation and critical environment temperature. Even more flexibility is get due to our own design. Together with customer we are partners in developing tailored made solution wherever more functionality and features are needed to meet specific requirements.

AS Series

The AS Series benefits from years of recognition in the industry and has become a best seller for quarry and mining applications, where reliability and low maintenance are key factors. These Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX) and reluctance motors (BSR) can be coupled with the AS Series: Thanks to the breadth of its e-motor portfolio, Bonfiglioli can always provide customers with the perfectly balanced solution, in terms of efficiency, dynamics and cost-effectiveness.

C Series

The C Series is designed for the requirements of standard tasks in the industrial environment. These series achieve first-rate reliability, efficiency, robustness, and a wide output torque range. The extremely wide range of gear ratios, achieved through 2-, 3- or 4-stage versions, allows the customer to adapt the C Series to every application and to find the perfect match for output speed requirements. The C Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the C Series.

F Series

The F Series is an outstanding solution for customers looking for a drive that can maximize mounting flexibility. Thanks to the housing's lateral holes, the F Series can also be side mounted directly into the machine, in addition to all the conventional mounting positions. This gearmotor guarantees elevated efficiency, reliability and low-noise operation. High torque density, a range of wide gear ratios and a compact design complete the F Series' characteristics. The F Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the F Series.

S Series

The S Series design makes this gearmotor particularly effective for pump, fan and blower applications. To meet the needs of customers in these sectors, the S Series is also available in the foot or flange versions and can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX) and reluctance motors (BSR) can be coupled with the S Series. With the breadth of its portfolio, Bonfiglioli provides customers with an outstanding balance of efficiency, dynamics and cost effectiveness.

TA Series

The TA Series has long has long been established as a best seller for quarry and mine applications where absolute reliability and low maintenance are key factors. Another winning factor is the backstop option that prevents back driving in the case of inclined conveyors. This gearbox can be completed by selecting from a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors, both IEC and compact (BN-BE-BX/M-ME-MX), can be coupled with the TA Series providing our customers a complete drive solution.

A Series

The A Series combines high efficiency and reliability, low maintenance costs and a wide torque range. The right angle layout between INPUT and OUTPUT makes the A Series particularly compact. The gear set combination makes this right-angle product the most efficient and durable in Bonfiglioli's light- and medium-duty portfolio. The A Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the A Series.

RAN Series

The RAN Series are designed to fit the purpose of transmission laid out in right angle setting. Easy to fit and almost maintenance-free, RAN Series offer multiple shaft arrangements and a choice of several exact gear ratios, beside the 1:1, that come handy when designing synchronized drive system. Also available in the version for screw jack duty.

VF/W Series

VF/W Series are worldwide known: they succeeded in combining uncompromising quality with state-of-the-art technology and price effectiveness. Absolute flexibility is achieved by the wide choice of mounting options, shaft configurations and motor interfaces, all offered as standard. Furthermore, thanks to several patented manufacturing techniques Bonfiglioli's VF/W Series stands out for their long operating lifetime and reliability. Finally our VF/W Series can be completed trough the selection of a wide range of electric motor entirely manufactured by Bonfiglioli. Asynchronous-motors, both IEC and compact, can be coupled with VF/W Series providing to our customers a complete drive solution. Looking for an Enhanced Protection gearmotor suitable for Food&Beverage, Chemical and Pharma industries as well as for harsh environments in general?

AEC Series

Decades of experience in electronic industrial drives and renewable energy have enabled Bonfiglioli to offer an effective solution for recovering braking energy. This solution comes as the new Active Regenerative System inverters (AEC). In a large number of electrically controlled industrial applications, inertia in moving mechanisms can drive electric motors as they act as brakes. They convert kinetic energy into electrical energy. In a regenerative process, this energy is returned to the grid.

Applications

Yaw drives

With a wide range of output torques and gearbox sizes, Bonfiglioli yaw drives excellently the OEM requirements of wind turbines. Completely custom made, this product offers a flexible solution to wind turbine manufacturers. Recent new features, like the integrated load cell and the torque limiter, show that Bonfiglioli always thinks outside the box, continously searching for the most cost-effective solution.

Automatic storage

We supply our customers with complete solutions that guarantee the highest possible precision, efficiency and energy optimization for automatic storage applications. From the inverter to the drives, Bonfiglioli is a one-stop company that understands and able to face today’s market challenges.

Unloading

Unloading procedures in a mining plant are usually done by a train positioner coupled with a wagon tippler.
Bonfiglioli solutions for train positioners have customized gearmotors adapted to the machine design. Furthermore, the products we use in these applications feature special seals.
Wagon trippler:
Wagon tripplers rotate train cars together with the rail section beneath them to unload the material.

Feeding

Feeders and conveyors transport materials from one stage of the mining process to the next.
Bonfiglioli is an expert on issues related to these applications: the high breaking torque required at startup, the high load shocks caused by material drops and the dusty environments in mines are only a few of the challenges that our products can successfully overcome. We can provide complete solutions for feeders and conveyors with integrated base plates and torque arms which are protected against harsh environments with special seals and paints to simplify machine design for our customers.
Furthermore, our clients can complete their drive selection through a wide range of inverters for tuning the operating speeds of feeders and conveyors and thus reducing energy consumption.

Thickening

Separating the minerals from the water using gravity sedimentation means controlling the speed and at the same time facilitating the precise movements.
Thickeners are moved by single or multi-drive solutions. For this application Bonfiglioli offers vertical linear planetary gearboxes with very high reduction ratios to obtain speeds of <1 rpm on the output shaft, with particular attention to possible torque overloads, depending on the solid material layer thickness moved by the rake. For this reason, our solution can mount load cells to monitor and eventually limit the transmitted torque.

Belt & chain conveyor

Belt and chain conveyors are used in many industries to transport all kinds of material: metal, mining, coal, chemical, food, ports and others.
Bonfiglioli knows how the dimension of the correct solution taking loads and all other specific needs into account.
Our offerings span from harsh and explosive atmospheres to food contact environments, and offer a wide range of gearmotors and inverters.

Feeder

A feeder typically requires relatively low speeds to transport heavy materials. This calls for high ratios and robustness. Bonfiglioli gearmotors combined with Bonfiglioli inverters achieve high performance while resisting severe impacts and temperatures.

Overland conveyor

Continuous operation and long distances are two elements that make overland conveyors challenging applications. Our solutions can handle high power requirements and are easy to maintain, offering an ideal option for this process.

Spiral Conveyor

Spiral freezers pose a challenge due the low temperature and the specific environmental conditions. Bonfiglioli products support continuous feed for spiral freezers providing a dedicated solution that allows food manufacturers to quickly freeze their products.

Baggage Conveyor Systems

From check-in to boarding gate, arrivals to baggage claim, conveyor speed is crucial in preventing slow system speed. Bonfiglioli provides the complete solution, combining high-efficiency gearmotors and smart frequency drives to guarantee optimal speed and long hours of operation.

Flow Pack Machine (HFFS - VFFS)

The Flow Pack (HFFS) process involves automatic machines working at a high rate of production. Compact, modular, dynamic, high-precision solutions allow us to supply drive and control systems for both Horizontal Fill Form Seal (HFFS) and Vertical Fill Form Seal (VFFS) machines that provide proper conveyor transfer of material to an unwinder for sealing with a single roll of film.

Palletizing machines

Last but not least, the tertiary phase includes both palletizing and wrapping machines to prepare the product for shipment. We provide solutions that can handle high speeds and precise movement, while stabilizing and properly aligning the material.

Screw Feeder

Because this high-volume application is stressed continuously, we offer versatile, highly resistant, energy-efficient products that enhance production. Moreover, our gearboxes are ATEX certified, guaranteeing the highest level of protection for our customers.

Handling

Bonfiglioli’s extensive expertise in this application ensures our customers a range of solutions tailored to their needs.
Gearmotors with integrated base plates to simplify installation, auxiliary drives to ease machine maintenance, backstop devices to increase application safety, and elastic couplings to smooth out start/stop procedures are only a few of the benefits that Bonfiglioli products provide to customers.

Milling

Bonfiglioli solutions for flaking and milling ensure smooth operation to optimize the grinding of wheat into flour. For speed control, Bonfiglioli provides a complete drive solution from the gearmotor to the inverter. Bonfiglioli drives can safely operate in dusty milling environments, and their easy maintenance reduces downtime.

Storage

Our start-to-finish conveying solutions ensure precise, reliable processes for both bagging machines and conveyors. By meeting the dynamics and control requirements of bagging machines and providing space optimization for conveyors, Bonfiglioli gearmotors can fulfill almost any customer need.

Raw material handling (sorting)

Raw material handling is the first phase of the baking process. The machines must ensure continuous operation to prevent interruption of the subsequent baking process. Bonfiglioli’s raw material handling solutions meet this requirement by combining robustness, flexible assembly and cost effectiveness.

Processing

Mixing and extruding are the two fundamental stages of this particular sub-process. Bonfiglioli solutions for mixers are designed to ensure the optimal homogenization, to best meet the needs of our customers. Furthermore, Bonfiglioli’s experience in extruders and molding machines ensures efficiency and reliability, helping yield uniform, quality products at all stages of the process.

Drying and cooking line

Bonfiglioli solutions support customers in taking their products from start to finish. Cooking and drying phases require high-quality, heat-resistant solutions specifically designed for the food & beverage industry.
Our broad portfolio enables us to supply specific products for drying and cooking lines. Advanced protection gearmotors will satisfy customers' main requirements.

COOKING AND FREEZING PROCESSES

The Bonfiglioli solution offers a complete Drive Transmission package, from gearbox to inverter. With spiral belts for freezing and reheating processes, our offering is based on planetary gearboxes with or without input bevel gear, always in combination with our IE3 electric motor and our internal panel inverters. In applications where high levels of efficiency are required, we can offer our synchronous reluctance motor with IE4 efficiency. Furthermore, our gearmotors are capable of operating in extremely low temperatures, such as those required by the freezing process, and stand up to the most intense washing procedures.

Raw material handling

Feeding, washing and sorting processes require reliable, robust products designed for conveyor systems. Regardless of the type of machine used for this first handling phase, Bonfiglioli can provide solutions that perfectly meet our customers’ need for dynamics, space and efficiency.
Our customers can also rely on a product line specifically conceived for applications involving frequent washing procedures and humid environments.

Bottle washer machine

Hygiene, product safety, space efficiency and reliability are key features in bottle washing machines. Bonfiglioli understands customers' needs well and has developed specific products with enhanced protection and features to meet specific environmental requirements. Our solutions meet these requirements outstandingly and supply machine manufacturers with an extremely broad, dedicated selection of gearmotors.

Filling, Dosing, Capping & Labelling Machines

From bottle filling to labeling, the primary packaging phase poses a number of challenges, including speed, precision and synchronization. We can provide state-of-the-art integrated solutions that fit customers’ needs. Our low-backlash precision gearboxes, highly dynamic, high-efficiency servo motors and drives are an excellent combination for these applications.

Carton filling machines

Secondary packaging involves machines that perform a variety of jobs, from building boxes, to placing products inside them, and finally closing them.
Bonfiglioli knows the challenges of these applications and provides solutions to meet them all. From maximally space-saving precision gearboxes to inverters, our customers can rely on Bonfiglioli as full line supplier.

Palletizing & Wrapping machines

Tertiary packaging involves palletizing and wrapping machines that receive the filled boxes from the previous process and prepare them for final shipping.
Bonfiglioli’s solutions for these applications meet the need for both high dynamics and precision. We provide solutions that ensure speed and precision when moving the finished product.

Wrapping machine

Gantry cranes

The high reliability and robustness of Bonfiglioli’s products ensure safety in vessel handling cranes. We can provide a complete solution for all the drives in these machines. Through our experience, we have developed gearmotors and inverters with dedicated crane features that simplify machine systems' integration and design.

Combing

The comber machine represents a crucial step in the process to obtain high quality yarns. Bonfiglioli offers high-performance IP65 asynchronous motors in combination with Active Cube or Agile frequency inverters, which ensure optimally coordinated combing movements for a smooth, controlled fiber treatment to achieve effective parallelization of fibers, straightening of curls, and removal of neps and residual impurities.

Roving

Bonfiglioli offers several different drive concepts for ring spinning applications: IP65 asynchronous motors, IP65 and IP67 synchronous motors and synchronous reluctance motors up to IE4 Super Premium efficiency class for the optimum performance and power requirements of your machine. Our dedicated inverter series are designed for the demanding environment typical of the textile sector and equipped with dedicated cooling concepts and coated printed circuit boards. In addition, they include a power failure management to minimize the risk of yarn breakages in case of power failures.

Rotor Spinning

A rotor spinning machine is a type of spinning machine used in the textile industry to produce yarn from fibers such as cotton, wool, and synthetic fibers. The machine uses a rapidly rotating, perforated rotor to draw fibers into a chamber and twist them into yarn.
The process consists of a rotor with an opening through which fibers are fed into the rotor and are presst into the rotor cup by centrifugal force. As the fibers are drawn out the rotor, they are twisted by the rotation of the rotor cup to form a continuous yarn. The yarn is then wound onto a package, which can be further processed into finished textiles.
The rotor spinning machine is known for its high production rate and efficiency, making it a popular method for producing yarn in large quantities. The machine can operate at hi speeds enabling it to produce large amounts of yarn in a short amount of time. However, the yarn produced by rotor spinning is typically of lower quality than that produced by ring spinning, with more hairiness and a rougher surface.

Secondary Shredding

A planetary torque rating over 2 MioNm guarantees a complete range of shredding machine applications.
Thanks to a high peak load capacity, our planetary gears offer best-in-class mechanical performance.
Fully interagatable with Bonfiglioli drives for a complete package solution.

Conveying

Thanks to an extensive selection of features and space efficiency, we offer products for a variety of conveying systems.
High dynamic response and energy efficiency are signature Bonfiglioli features.
Furthermore, our cost-effective and extended service intervals guarantee low cost of ownership.
Fully interagatable with Bonfiglioli drives for a complete package solution.

Compactors

We offer versatile, robust and energy-efficient solutions that meet all compactor requirements.
High dynamic response and energy efficiency are signature Bonfiglioli features.
Furthermore, our cost-effective and extended service intervals guarantee low cost of ownership.
Fully interagatable with Bonfiglioli drives for a complete package solution.

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