MINExpo International

Location: Las Vegas, NV

When: September 24-26, 2024

Booth: 8641

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Bonfiglioli: Innovating Mining Solutions for a Productive Future

With a legacy of decades of crafting tailored solutions for the world's most challenging mining applications, Bonfiglioli stands as a beacon of innovation. From crushing to slurry processes and earth-moving applications, our expert team engineers integrated solutions designed to thrive in the harsh and dusty environments typical of mining operations. Renowned in the market, our final drive, gearbox, gearmotor, motion, and control solutions offer unparalleled performance. Explore our broad product range, spanning torques from 13 Nm to 3,000,000 Nm, at Minexpo 2024 in Las Vegas this September – the global mining industry's largest event. Uncover transformative technology and new products to elevate productivity and safety.

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2024 Bonfiglioli - Minexpo Press Kit
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Applications

Stacking & reclaiming

Multi-functional machines, such as stackers/reclaimers, store and gather material in large mining processes.
Bonfiglioli can provide solutions for all stacker/reclaimer drives. The products we supply are tailored to match the specific requirements of each machine drive: different brakes, forced lubrication, integrated base plates, cooling fans and oil expansion tanks are just a few examples of how we can meet our customers’ needs.
Finally, all the solutions can be further customized with a set of features specifically developed to resist the harsh mining environment.

Unloading

Unloading procedures in a mining plant are usually done by a train positioner coupled with a wagon tippler.
Bonfiglioli solutions for train positioners have customized gearmotors adapted to the machine design. Furthermore, the products we use in these applications feature special seals.
Wagon trippler:
Wagon tripplers rotate train cars together with the rail section beneath them to unload the material.

Large excavators and mining shovels

Bonfiglioli solutions for large tracked excavators are compact yet deliver high performance. The wide variety of ratio combinations allows our solutions to offer the best possible efficiency.

Crushing

Crushing is a crucial process in the mineral industry, so reliability of the products for these applications must be extremely high to ensure process continuity. Bonfiglioli solutions for crushers are extremely robust and manufactured to the highest quality criteria. Our heavy-duty products for these applications can operate 24/7/365 and ensure maximum operational time. Furthermore, our solution can be customized with torque arms adapted to the machine design and completed with highly corrosion-resistant paints and seals for mining environments.

Feeding

Feeders and conveyors transport materials from one stage of the mining process to the next.
Bonfiglioli is an expert on issues related to these applications: the high breaking torque required at startup, the high load shocks caused by material drops and the dusty environments in mines are only a few of the challenges that our products can successfully overcome. We can provide complete solutions for feeders and conveyors with integrated base plates and torque arms which are protected against harsh environments with special seals and paints to simplify machine design for our customers.
Furthermore, our clients can complete their drive selection through a wide range of inverters for tuning the operating speeds of feeders and conveyors and thus reducing energy consumption.

Cutter drives

Compactness and high performance are the two main features of Bonfiglioli cutter drives for surface miners. Tailored to the hardness of the material to be mined, these solutions are customized to satisfy customer-specific requirements.

Thickening

Separating the minerals from the water using gravity sedimentation means controlling the speed and at the same time facilitating the precise movements.
Thickeners are moved by single or multi-drive solutions. For this application Bonfiglioli offers vertical linear planetary gearboxes with very high reduction ratios to obtain speeds of <1 rpm on the output shaft, with particular attention to possible torque overloads, depending on the solid material layer thickness moved by the rake. For this reason, our solution can mount load cells to monitor and eventually limit the transmitted torque.

Bulk long distance conveying

Continuous operation and long distances are two elements that make overland conveyors challenging applications. Our solutions can handle high power requirements and are easy to maintain, offering an ideal option for this process.

Slew drives

Compactness and high performance are the two main features of Bonfiglioli solutions for large excavators’ applications.

Related

FTU Series

The FTU Series are perfectly suited to tunnel boring machines and large mining equipment. Robust, powerful and durable these drives are matching all the requirements of this specific application.

F Series

The F Series is perfectly suited to any crawler and milling machine. Thanks to compact, rugged design, high torque and load capabilities, these solutions are the best possible option for thes machines. All units are available with a fail-safe parking brake and for most cartridge type fixed or variable systems. Different disengagement systems are available on demand for all the sizes.

300M Series

Bonfiglioli's 300M Series is an outstanding solution for all heavy-duty applications where compactness is not an option. Thanks to its modular design, the 300M Series can be customized to match an extremely wide range of applications. Bonfiglioli's expertise in planetary technology ensures high-quality product design and manufacturing procedures. The 300 Series operates without unwanted downtime even in the harshest environments. This planetary gearbox achieves top-class flexibility thanks to several outputs, as well as input configurations available for all 20 sizes. The 300M Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors (BN-BE-BX/M-ME-MX) can be coupled with 300M Series gearboxes, providing our customers a complete solution.

300 Series - Mobile

The 300 series is compact and powerful. Their planetary drive train makes them the ideal choice for all severe duty applications where shock loads and impacts are more the rule than the exception. The product configuration is highly versatile, due to several options for mounting, gear layout, output shaft and motor interface. All the features are available for each of the 20 finely spaced frame sizes, with a torque range of 1,000 to 1,100,000 Nm.

C Series

The C Series is designed for the requirements of standard tasks in the industrial environment. These series achieve first-rate reliability, efficiency, robustness, and a wide output torque range. The extremely wide range of gear ratios, achieved through 2-, 3- or 4-stage versions, allows the customer to adapt the C Series to every application and to find the perfect match for output speed requirements. The C Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the C Series.

A Series

The A Series combines high efficiency and reliability, low maintenance costs and a wide torque range. The right angle layout between INPUT and OUTPUT makes the A Series particularly compact. The gear set combination makes this right-angle product the most efficient and durable in Bonfiglioli's light- and medium-duty portfolio. The A Series can be completed with a wide range of electric motors entirely manufactured by Bonfiglioli. Asynchronous motors both IEC and compact (BN-BE-BX/M-ME-MX), servomotors (BMD) and reluctance motors (BSR) can be coupled with the A Series.

HDO Series

When high output torque, robustness reliability and long operating life must be achieved, Bonfiglioli's HDx Series represent the best solution for our custmers needs. Thanks to high quality materials and an optimized design, HD Series can operate in the harshest environemt, as well as in explosive atmospheres, with low maintenance costs and long time service intervals. The output shaft can be chosen both in the parallel (HDP) or right angle(HDO) configuration and to always ensure the minimization of mounting space. HDx Series, furthermore, can be deeply customized thanks to an extremely wide options and accessories portfolio, thus matching most of the requirements of a large applications number.

S2U standard

The S2U, plug & play frequency inverter has been designed for entry level applications such as pumps, fans and conveyors. This product offers a cost-effective, easy-to-use solution.

Active Cube Series

The Bonfiglioli Active Cube is a frequency inverter offering both compactness and flexibility. This specific solution is adaptable on a wide range of machines, starting from servo to heavy industry applications. The broad support for various field bus systems and the standardized interface for motion control applications make Active Cube an excellent jack of all trades for your application needs.

TQK Series

The TQK right-angle series represents the best solutions for issues of space saving, while maintaining the same top performance levels of the TQ in-line series. This series is particularly suited for the highly demanding requirements of servo systems, such as fast dynamic response, frequent reverse motion, precise position, motion control and high number of starts and stops

TQF

The TQF series features a standardized compact flange interface for an easy installation. High tilting moment, high stiffness and overload capacity characterize this robust gearbox within its product category.

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